kevin gilmore

the parts stuffing is on page 3 http://gilmore.chem.northwestern.edu/staxt2nc3fdh3.pdf if the active batteries are not conducting then many of the led's will not be turned on. Adjust RV2 to decrease the resistance, (i think) When things start to conduct, small changes will cause the amp to flip flop back and forth. Until both sides of the amp are balanced. Its a bit tricky, but once you figure it out, its not too bad. Yes the led's run at low currents. But from the picture i posted, they do in fact light up pretty well. Definitely not dim. Also measure the voltage across R42. If its zero, then there is a problem with the 2sk246

My unit is complete and works fine. Very quiet for a tube amp. Will swap to the inductor when it shows up. Going to add 2 more holes in the back panel and add a grounding safety wire there, and put tube holes in the top panel tomorrow.

The other trick is what to do about the top panel. Some of the tube sticks up, but not much. So there would have to be a fairly large diameter hole, otherwise there is no way to pull the tubes out. Or make reasonable holes, and slit the cover in two, so you slide the cover out to change the tubes. I'm kinda leaning towards that approach. The final parts just showed up. Gotta go... There are plastic ends available, which are one piece, and would fit perfect. And be much easier to machine. Overall, pretty good for a first round.

Yeah... About that... The board is not long enough, and the parts don't fit thru the panel right if you put the plastic piece on first. !!!! So if you assemble it correctly and push the board to the back end, then the front end parts are .126 inches off. Now for me its easy, just take .2 inches off the chassis. But i would have to do it at work because i would take 1 swipe with the top on, and i need a 4 inch long end mill for that. And a much bigger mill. height of the case measures 2.0935 (back/front panel not including the plastic surround) height of the center of the iec hole is 1.0595 from the bottom (center of ground pin) all 3 screw holes should be #4-40 body drill size. diameter of the hole for the rca jack to fit the plastic thru is .4055 inch I will add 2 more holes to mount the iec jack to the back of the back panel

If you insulate the lm338 with a thermal washer and plastic mounting washer, it should be easy to secure the heatsink to the chassis. the rest of the parts should be in today. And i got a bit sloppy with the machining as its very hard to hold stuff this thin down... http://gilmore.chem.northwestern.edu/dsavitsk1.jpg http://gilmore.chem.northwestern.edu/dsavitsk2.jpg http://gilmore.chem.northwestern.edu/dsavitsk3.jpg http://gilmore.chem.northwestern.edu/dsavitsk4.jpg Now that i know the exact dimensions it should be easy to make new panels perfectly NC'd out of .125 material that is thick enough for me to hold it in place.

these are actually great caps, available from mouser, and reasonable. And they fit too. 598-936C4W4P7K-F

No guts, no glory. Check things over 9 times and then have at it. As long as there are no shorts on any of the current sources, no parts should fly. Make sure all the pots are set in the middle, makes things much easier.

While you are at it, you have to jumper the wires on the side to the pot too...

You forgot to jumper the primaries on the transformer A to B and C to D

dact mounting brackets and a custom piece for Inu http://gilmore.chem.northwestern.edu/t2bits.jpg definitely on schedule for stax jacks next week and more angle brackets the week after.

Yep, titanium. Very hard to machine correctly. Need special carbide tools, and if you don't get the feed rates right, the tools shatter. Or the surface ends up with golf ball dimples.

Yep, bizarre, but that is the way it works.

What better way to show the surface finish. Macro lens Paging Dr. Wood... Paging Dr. Wood...

birgir's knob http://gilmore.chem.northwestern.edu/birgirknob.jpg It is not polished at all, strictly micromachined. Even the fingerprints show up... Amazing stuff. 4.5 hours of actual machining time. 100 turns per .0001 inch. 2 passes front and side.

Well it is soldered in, so if there was an offset i got it right, but i did try it first, and it fit both ways. The output transformers are definitely offset and can't be put in backwards.

birgir's knob is done pictures later today when i get home.

lets try that again mje350 ECB across the plastic front.

The mains transformer can be put in backwards. So pay attention to the wiring of the transformer and compare to the board. Also the shield is soldered to a pin which really should go to circuit ground. too bad there aren't any connex 7 pin teflon sockets. very hard to tell the direction of the led's, so first test the led to make sure of direction, then look at the schematic to make sure you insert it right. I'm as far as i can go until the rest of the parts show up. Should take no more than 2 hours to fully stuff it. Cutting the holes in the back and front are going to take more time. as far as i can tell all of the mje350's are BCE across the plastic front...

I tested at 10% over maximum rated load (which is dc because its pure class A) out of the power supply with a stack of resistors. The leads out of the high voltage transformers are 14 inches long. And yes you have to tell them to do 600 vac wire for all of the transformer windings. Which SumR does anyway i think.

done and done...

C1 and C2 were always optional anyway, way back from the start. Never needed them before, hope not to need them now on the board, but might as well have a place for them if needed.

I don't believe the moisture content for one second. I have lots of lignum vitae here, after you take the wax off, it usually takes about 10 years for it to be usable and it shrinks well over 10%. My wonderful hardwoods store went out of business last year, so no more of the exotic stuff for me till i find some place else where i can look at the stuff first.

Not sure what happened with the stax jack. it may have been one of the first 3 that i did, and maybe i machined it a bit too fast. From now on i will test the fit before i ship any more stax jacks. The problem with teflon is that it likes to get out of the way of the end mills as it is being machined. Maybe i bumped the speed knob... It will be replaced. When i send birgir his "custom pure titanium" knob. Hopefully the material for that will be in the end of this week. Yep we are at the silly stage... Need to find a 2 inch cube of aged lignum vitae.

Birgir did get his chassis parts evidently i messed up on one of the stax jacks...

Fixed. new jpg and pdf for the amp board. keep the errors comming please, need it to be perfect the first time.