This post is a bit long, but if you're interested in alternative filament supply ideas for DHTs, feel free to read on.
I know @kevin gilmorehas already mentioned and implemented a solid filament supply solution for 300B tubes using five modular switch-mode power supplies from Traco. One 12V unit is used for controlling soft start, and the others supply 5V for the 300B filaments. It’s a good and proven design. However, I believe it may take up more space than I can afford in my chassis, so I’ve been working on an alternative.
Summary of My Design Concept:
1. Inspired by @JoaMat approach using rectification + DC-DC regulation, aiming for a similar or smaller footprint.
2. Native soft-start behavior with no need for external resistors to set ramp-up current or output voltage.
3.Up to 5V @ 3A output per module.
4. Molded inductors for reduced EMI
5. Adjustable switching frequency (to avoid audio band).
6. Dual-random spectrum modulation for further EMI suppression.
7. No heatsink required.
I’m currently working on the PCB layout based on my schematic (slow progress – I’m not a professional). Any suggestions, corrections, or feedback would be greatly appreciated!
1.Design Rationale (skip if you’re only interested in the result):
There are many DC-DC converter chips available, but my criteria were:
Very small footprint
Adjustable switching frequency (to avoid 20Hz–20kHz band)
Integrated soft-start, over-voltage, and over-current protection (to safeguard DHT filaments)
Output current ≥2A @ 5V
Low noise and ripple
Adjustable output voltage (to support both 2.5V for 2A3 and 5V for 300B)
After some research, I settled on the TI LMQ664x0 series, which offers 1A/2A/3A variants. To leave some headroom, I chose the LMQ66430, rated for up to 3A output and 36V input.
Datasheet:https://www.ti.com/lit/ds/symlink/lmq66430.pdf
This chip is extremely compact – only 2.6mm x 2.6mm – though I’m still unsure if I can hand-solder something that small.☹️
2. Circuit Topology (text version for now):
Although I’ve drawn a test schematic, the files are on another computer. I’ll post them later if needed.
In general, the topology is quite typical:
Use a transformer with a secondary in the 9–16V AC range, Rectify the output, Feed it to the LMQ66430 module.
Key connection notes (based on the datasheet):
PIN 1 and PIN 3: Rectified DC input
PIN 6: GND
PIN 7: Output through an inductor (preferably molded)
PIN 8: NC
PIN 10: 1μF to GND
PIN 11: Feedback resistor network for setting Vout (see page 29)
PIN 13: Set switching frequency (tie to GND for 2.2MHz; see page 14)
PIN 14: NC
PIN 15: GND
For layout reference, check Page 39.
Also, combinations and example circuits are shown in Page 9.2
Disclaimer:
I haven’t verified every detail yet. In this way, there may be changes before I finalize the layout and perform live testing.
I have some concerns if two modules can work in parallel. In Megatron XL, the two 300Bs per channel share the same filament supply. If I use two separate LMQ66430s in parallel, I’m unsure whether uneven current draw might become a problem, since these chips don’t have a master/slave current-sharing mechanism.
I have another separate question, please bear with me for bringing this up here:
If I substitute 300B with EML 20B-V4, I understand that I no longer need the pair of 3300Ω balance resistors and should instead use a cathode resistor connected to the center tap (CT) of the filament.
But I’m unsure about how to treat the G-stage resistor R4 (680kΩ). Should it connect from the grid to the cathode, or from the grid to -450V?
My guess is that the G-stage connects to -450V through the 680k, and the cathode bias is set independently via the CT, not the filament ends. I admit I’m not very confident when working with DHTs – I often get confused by how CT-based cathode bias works when combined with DC filament supplies.
Any insight would be really appreciated!😊