Posted this on the other forum, but I get the feeling the audience here will probably enjoy this as well. If I'm breaking any rules by posting this here too please let me know....or just delete it. Cheers.
I've started building a pair of Zaph's Bargain Mini's (ZBM) along with Zaph's SR-71. I'll be documenting my build progress in this thread with pictures and comments. Making this thread somewhat for your entertainment and for me to use it somewhat as a log of progress (or lack thereof) as these will basically be my second and third woodworking projects to date. Hope you enjoy this thread as much as I (hopefully) will enjoy the build!
I'm planning on building the boxes with a removable front baffle and bracing. The finish will be semi-flat black paint on the front baffle and veneer on the rest of the body. I picked up a few types of veneer but haven't decided on which I want to use on which. Overall, I'm just going to follow Zaph's plans and layout to keep it simple.
I've already cut the panels for the SR-71, and the initial cuts for the ZBM.
04/01/09
Here's the SR-71 in dry-fit form:
I'll be using 5 screws per edge, in this picture I only have screws in each of the corners of the top and bottom. The back plate is not screwed in, it's held there by friction alone. Frankly speaking I could probably glue the speakers together, but where would the fun be in that?
Here's the panels of the ZBM, after sizing and cutting.
If you look carefully, you can see I wrote the length of each side and a short description of each panel. I learned the hard way that it gets confusing very quickly when working with multiple cuts if you don't have them labeled (and measure...measure....and measure again before cutting!)
Here are the ZBM's, after drilling, countersinking, and screwing:
Probably not noticable, but I left a 1/32th of an inch on each side to account for any follies I make on the positioning. Luckily it doesn't seem like I messed up anywhere. I should be able to take that edge off easily with a flush trim bit on a router.