My guide to golden reference high voltage (grhv) variants
Here is my attempt at documenting some of the different GRHV board variations. (this will be work in progress for sometime)
feel free to private message me with any additions comments, corrections etc.
please note the schematic for version 1.5 has been reverse engineered by me from the gerbers and may contain error(s).
location of the gerbers: https://drive.google.com/drive/folders/0B_iJFfZStuVhSE5nOHBVdTByR1k
golden reference filename naming guide
fat - boards which are wider and have less height than the non fat variants L bracket mounting only same as the non fat variants.
fat with S as the last character of the filename - boards which are wider and have less height than the non fat variants and the height is about 6.3mm less than the fat variant. these boards also feature more screw hole options for the mounting the pcb to the case including an option of not using an L shaped bracket and mounting the transistors directly to the vertical face of a heatsink/side of the case. a silkscreen cut line is included to guide removal of the L bracket mounting roles to facilitate direct transistor to heatsink mounting.
dual - has both positive and negative hv supply with additional bias and both positive and negative low voltage supplies on a single pcb
left - has a single negative hv rail and both positive and negative low voltage supplies
right - has a single positive hv rail and bias
no new in the filename version - 1.5 boards high voltage starts instantly board has high voltage VAC power. Topology is much simpler then version 1.7 and 1.8 and therefore not considered golden reference.
new in the filename actual golden reference boards with extensive post pass transistor regulation.
new without sw in the filename- version 1.7 high voltage starts instantly board has high voltage VAC power.
new with sw in the filename - version 1.8 or later boards same topology as 1.7 but high voltage will not start until dc power supplied to the cpc1117n
no dual and no fat in the filename - minimal width and quite high.
NOTE placement of the screw terminals for input VAC can vary considerably depending on if the board is a fat, fat S or non fat.
Overview of the versions
It is the extensive post pass transistor regulation that marks the golden reference out from the other power supply designs as such version 1.5 and earlier not classify as a golden reference since they lack any post pass transistor regulation.
No details of versions before 1.5 or version 1.6 could be found in the gerber archives. Apparently pre 1.5 versions had on board heatsinks and ground lanes but there gerbers and not available in the google drive archive.
No schematic could be found for version 1.5 although after reverse engineering it was found that the circlotronps.pdf is similar in topology but modified to support 900V output.
No bill of materials could be found for version 1.5 and it is not certain what is the power rating for the larger resistors.
All versions have the pcb tracks on the underside with no tracks on the top.
All versions have no ground plane
ALL versions have bleed resistors to help discharge the high voltage caps although version 1.5 and a few variants of 1.7 use a single high power resistor and the rest two 1/2W resistors in series.
All versions have the same basic voltage regulator based low voltage positive and negative supplies
All versions have the same bias supply although v1.5 has different resistor values.
ALL versions use a LT1021-10 voltage reference
All the versions 1.5, 1.7 and 1.8 use a C2M1000170D pass transistor
All the versions use a 10M90S pre regulator although version 1.5 controls it with a zener string and 1.7 and 1.8 control with a DN2540.
1.7 and 1.8 are almost identical in topology although 1.8 does not automatically start the high voltages. DC must be applied to the CPC1117N to start. note 1.8 does not have provision for screw terminals for the DC to switch on the cpc1117n.
versions 1.7 and 1.8 have more post regulation using a second 10m90s (which is not present in version 1.5) after the 1N4007 protection diode.
version 1.5 uses a 10ohm current sense resistor and versions 1.7 and 1.8 use 5.1ohm by default.
version 1.5 uses a 10K resistor to ground in the 3 series resistor chain to decide the output voltage, 1.7 and 1.8 use 20K to get 400V output. The other 2 resistors in the chain are the same for version 1.5 and version 1.7/1.8
version 1.5 uses two stn0214 which are replaced by two KSC5026M in v1.7/1.8
version 1.5 uses two stn9360 which are replaced by two BC557B in v1.7/1.8
Known non golden reference boards which are variations or predecessors to version 1.5 and golden reference variants
NOTE These have not been looked at in detail by me or fully reverse engineered.
The cyclotron power supply series follows a similar evolution to the golden reference. earlier cyclotron psus (circlotronps.PDF) use a variation of version 1.5 topology with modifications to bring the output up to 900V. However since it lacks any post pass transistor regulation it can not be considered a golden reference these psus do not have new in their name. The later cyclotron power supplies have the words new or newver in their name on quick inspection of the gerbers appear to be modifications for 900V of the version 1.7 power supplies, have post pass transistor regulation and may be considered golden reference variants. The filename conventions follows the guide above with dual, single, S and SWS versions available.
circlotronhvpowerdualnew.zip appears to be derived from the version 1.7 topology with a similar complement of transistors. On the underside of the pcb there are two additional stn0214 transistors compared to the version 1.7 plus 3 mount points for a total of 500V worth of smd zeners.
circlotronhvpowerdualnewer2.zip ditches the zener string and introduces another stn3960 and includes sw and sws variations.
The kgsshv8g.pdf power supply appears to be an predecessor version of version 1.5. There are very close similarities in topology including no post pass transistor regulation. Current sense is still controlled by a 2n3904. The pre-regulator is 10m90s controlled by a zener string and a quad of transistors like the version 1.5. However the pass transistor is two parallel fqpf8n80c. The control transistors are 2sa1486 instead of stn9360 and 2sc3840 instead of stn0214. Both types of control transistor are no longer in production and hence the conclusion this is older than version 1.5. Apparently these boards are classified as KGSSHV
------------------------------------------------ Version 1.5 boards -------------------------------------------------
predecessor to the golden reference with no post pass transistor regulation
the board uses a single high wattage bleed resistor for each cap
uses multiple stn9360s, stn0214s
uses a serial zener string for to control the 10m90s pre regulator.
LT1021-10 voltage reference based
single sided board
kgsshvpssicfetdual2.zip
this has both positive and negative rails, a simple voltage regulator based low voltage positive and negative supply and 580V for stax headphones bias
board size approx. width 152.7mm height 165mm
silkscreen revision 1.5
kgsshvpssicfetsingle2.zip
this has a single rail identical to the kgsshvpssicfetdual2 in topology and 580V for stax headphones bias
board size approx. width 76.5mm height 165mm
silkscreen revision 1.5
------------------------------------------------ Version 1.7 boards -------------------------------------------------
considered the first known golden reference board version (given the lack of information on version 1.6) has extensive post pass transistor regulation.
the board uses two serial bleed resistors for each cap
uses a single stn9360s and multiple BC557B and KSC5026M
uses dn2540 and 10m90s for stage early voltage control for the input to the c2m1000170D
LT1021-10 voltage reference based
double sided board
kgsshvpssicfetdual2new.zip
this has both positive and negative rails, a simple voltage regulator based low voltage positive and negative supply and 580V for stax headphones bias
board size approx. width 152.7mm height 165mm
silkscreen revision 1.7
kgsshvpssicfetsingle2new.zip
this has a single positive rail identical to the kgsshvpssicfetdual2new in topology and 580V for stax headphones bias
board size approx. width 76.5mm height 165mm
silkscreen revision 1.7
single bleed resistor for each cap
kgsshvpssicfetsinglenewleft.zip
this has a single negative rail identical to the kgsshvpssicfetdual2new in topology and has a simple low voltage positive and negative regulators based supply
board size approx. width 76.4mm height 165.3mm
silkscreen revision 1.7
kgsshvpssicfetsinglenewright.zip
this has a single positive rail identical to the kgsshvpssicfetdual2new in topology and bias supply
board size approx. width 76.4mm height 165.3mm
silkscreen revision 1.7
kgsshvpssicfetsinglenewleftfat.zip
this has a single negative rail identical to the kgsshvpssicfetdual2new in topology and has a simple low voltage positive and negative regulators based supply
board size approx. width 138.7mm height 103.1mm
silkscreen revision 1.71
kgsshvpssicfetsinglenewrightfat.zip
this has a single positive rail identical to the kgsshvpssicfetdual2new in topology and has a 580v stax bias supply
board size approx. width 138.6mm height 103.1mm
silkscreen revision 1.71
kgsshvpssicfetsinglenewleftfatS.zip
this has a single negative rail identical to the kgsshvpssicfetdual2new in topology and has a simple low voltage positive and negative regulators based supply
has more mounting options for the pass transistor, 4 holes for mounting to a case and can be used with or without an L shaped bracket
board size approx. width 138.7mm height 98.6mm (slightly less height than the fat non S version
silkscreen revision 1.71s
kgsshvpssicfetsinglenewrightfatS.zip
this has a single positive rail identical to the kgsshvpssicfetdual2new in topology and has a bias supply
has more mounting options for the pass transistor, 4 holes for mounting to a case and can be used with or without an L shaped bracket
board size approx. width 138.7mm height 98.6mm (slightly less height than the fat non S version
silkscreen revision 1.71s
------------------------------------------------ Version 1.8 boards -------------------------------------------------
same topology as version 1.7 making this a golden reference board
adds a cpc1117n and 600ohm resistor to control high voltage startup
the high voltage will not start-up automatically. This negates the need for a external relay for delayed start-up and just requires dc power to be supplied to the cpc1117n (not present in earlier versions) for the high voltage to start-up.
if you want the board to power up instantly simply omit the 600ohm resistor and cpc1117n and it will act just like the version 1.7 instant start boards.
boards same size as the equivalent version 1.7 pcbs
silkscreen 1.8
there does not seem to be a dual version of this board
kgsshvpssicfetsinglenewleftSWS.zip
this has a single negative rail almost identical to the kgsshvpssicfetdual2new in topology and has a simple low voltage positive and negative regulators based supply
board size approx. width 76.4mm height 165.3mm
silkscreen revision 1.8
kgsshvpssicfetsinglenewrightSWS.zip
this has a single positive rail almost identical to the kgsshvpssicfetdual2new in topology and has a bias supply
board size approx. width 76.4mm height 165.3mm
silkscreen revision 1.8
kgsshvpssicfetsinglenewleftfatSW.zip
this has a single negative rail almost identical to the kgsshvpssicfetdual2new in topology and has a simple low voltage positive and negative regulators based supply
board size approx. width 138.7mm height 103.7mm
silkscreen revision 1.8
kgsshvpssicfetsinglenewrightfatSW.zip
this has a single positive rail almost identical to the kgsshvpssicfetdual2new in topology and bias based supply
board size approx. width 138.7mm height 103.7mm
silkscreen revision 1.8
kgsshvpssicfetsinglenewleftfatSWS.zip
this has a single negative rail almost identical to the kgsshvpssicfetdual2new in topology and has a simple low voltage positive and negative regulators based supply
has more mounting options for the pass transistor, 4 holes for mounting to a case and can be used with or without an L shaped bracket
board size approx. width 138.7mm height 98.6mm (slightly less height than the fat non S version
silkscreen revision 1.8
kgsshvpssicfetsinglenewrightfatSWS.zip
this has a single positive rail almost identical to the kgsshvpssicfetdual2new in topology and has a bias supply
has more mounting options for the pass transistor, 4 holes for mounting to a case and can be used with or without an L shaped bracket
board size approx. width 138.7mm height 98.6mm (slightly less height than the fat non S version
silkscreen revision 1.8