I'm starting to get the feeds and speeds dialled in now I have a 1.5Kw water-cooled spindle and some good spoil board bed rigidity, properly levelled and trammed the machine. I'm slowly gaining confidence and beginning to believe the reviews that said the Vasto can cut aluminium...
I managed to cut ventilation slots in aluminium using a 2mm diameter single flute DLC end mill with 300mm/min feed rate, depth of cut 1.6mm, 50% overlap, 18000rpm. The test slots were 160mm long, 3mm deep, I tried 2mm, 3mm and 4mm widths.... surface finish is like a mirror, no burs and no chips welding themselves to anything. No cutting fluid was used and there was no finishing pass:
Thats so better than my first attempts with the 400W motor and a corn cob end mill which produced garbage surface finish at much lower surface speeds, much lower depth of cut and destroyed the end mill very quickly: